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Energy-efficient and time saving mixing

Process Engineering
Energy-efficient and time saving mixing

Energy-efficient and time saving mixing
The line of Sustainable Pegasus Mixers from Dinnissen makes energy savings of up to 60 % possible. It comprises accurate and efficient mixers which are fitted with a twin-shaft mixing mechanism rotating in the opposite direction. As a result, a unique fluidised zone is created which lies at the heart of the entire mixing concept. The twin-shaft mixing mechanism throws the raw ingredient particles lightly and loosely upwards with a vertical acceleration equal to the force of gravity. The process of causing the particles to float in air is energy-efficient. In addition, a situation in which the raw material particles are floating gently through the mixer is ideally suited to spray powders and liquids onto the particles. As a result, the raw materials which need to be added and mixed in are distributed over the floating particles as soon as they are fed into the mixer.

The series of Sustainable Pegasus Mixers makes it possible to reduce mixing times to one third of the mixing times that can be realised using traditional ribbon mixers or single-shaft mixers. This further reduces energy consumption by 30 to 40 %. In addition, the short mixing time makes it possible to increase capacity by 15 to 20 %. The Energy Control Program optimises the rotation speed of the mixer and ensures that the mixing process is carried out as quickly as possible while at the same time ensuring that the desired end result is achieved.
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